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Talking about the chemical processing industry, the planetary gearbox is the behind-the-scenes hero that makes the smooth transmission of power in high torque and low speed applications possible. While the large reactors and complex piping systems are a recognizable part of the chemical processing industry, it is the idea of a planetary gear system that makes the machinery capable of achieving the torque density required for it to be used effectively. Without a superior method of speed reduction, any agitator or heavy-duty pump would be bound to fail because of the resistive force of viscous fluids, whether in the long or short term, and could be limited to a period of only months alone.
At Kavitsu Transmissions, as one of the leading Indian gearbox manufacturers, we are developing indigenous transmission products of superior quality, comparable to what is currently in vogue in the world today. We understand that in today’s industrial development, the selection of the best gearbox is like an endless process of energy and stress management.
These are miniaturized mechanical systems that are co-axially designed and are subjected to the burden of having high gear ratios. Unlike any other gearbox, which has only the ability to share the load of a single set of teeth at a time, planetary gearboxes are "multi-point" systems. They are made up of a sun gear, planet gears, and an outer ring gear. These are designed for the purpose of keeping machine failures at bay by being made up of materials that are resistant to extreme pressure and load intensities.
The first step to enhance the cost efficiency and longevity of the entire drive system is to identify the causes of failure of these components. In the chemical industry, the environment is more demanding. The primary causes of failure are:
Lack of proper and quality lubrication can lead to "pitting" and abrasive damage to the gear teeth.
The most frequent reasons for such failures are the sudden rise in fluid viscosity or "caking" in agitators.
The smallest error in the initial system installation can impact the agitator assembly as a whole.
Prevention is based on proactive engineering and maintenance.
The selection of the right material for your planetary gearbox is critical to the resistance of industrial stress.
Precision planetary sets are the "gold standard" of agitator technology.
We are satisfied that the quality of the gearboxes produced locally has lived up to or exceeded international standards in various sectors:
Being one of the top gearbox manufacturers, Kavitsu Transmissions is dedicated to its mission of delivering:
The gearbox type will have an enormous impact on the life of your equipment. Kavitsu Transmissions is your ally in creating a productive operating world, whether it is a large chemical agitator or a high-pressure pump. With proper lubrication, load management, and precise alignment, it is simple to create a world with a minimum of trouble.
A planetary gearbox has a higher torque density and a co-axial arrangement, which makes it more suitable for heavy vertical loads, as in agitators.
Every 2,500 to 5,000 hours of operation, depending on the conditions and the load. However, in the chemical industry, regular oil analysis is recommended to check for contamination.
Yes, we do. We provide specialized housings with bearings designed to withstand the axial and radial loads associated with agitator shafts.
Improper lubrication, overloading beyond the torque rating, and environmental contamination.
Aiming to be a Global Leader in Gear & Slew Bearing Technology. In 1992 Kavitsu Techniques an entrepreneurship was established by Mr. Vasant Phadtare, which was converted in Private Limited Company namely Kavitsu Transmissions Pvt. Ltd. since last 33 years.